Monolithic Formulations for Ferrous Casting Foundry Industry
Casting Foundries melting Alloy Steel, Carbon Steel, Stainless Steel and Manganese Steel normally use Induction Furnaces. We manufacture a range of products based on Magnesite for lining of these furnaces. All these products are manufactured at the plant located at Rabale in New Mumbai. The table below gives the detailed specifications
       

 
INDSPINEL
A
INDSPINEL 
C
INDPATCH
INDKOTE INDTOP
MgO
70% Min.
70% Min.
70% Min.
80% Min
70% Min
SiO2
8% Max.
8% Max.
8% Max.
8% Max.
8% Max.
Al2O3
20 % Min.
-
-
-
-
Cr2O3
-
8% Max.
8% Max.
-
8% Min
Setting
Chemical/ Heat
Chemical/ Heat
Hydraulic/ Heat
Hydraulic/ Heat
Hydraulic/ Heat
Grading
0-5 mm
0-5 mm
0 to 1 mm
0-0.25 mm
0-5 mm
Packing
50 Kg.
50 Kg.
50 Kg.
50 Kg.
50 Kg.
Use
Special Alloy Steels
For all qualities of steel especially foundries with interrupted operations.
All Purpose
For coil coating
For making the mouth Top of the induction furnace above coil level

Indspinel A & C

An Induction furnace ramming material made from Dead Burnt Magnesite clinker in association with either Alumina or Chrome. Specially bonded with clays and other chemical binders to achieve the desired sintering characteristics.

Indpatch

This material is designed for repairing the cracks and other erosion that occurs in the lining during usage. It possesses good workability and has no shrinkage upto 1650 0 C and has good erosion resisting properties. The chemical composition is similar to the ramming mass but the grading/ binder is different for good workability.

Indkote

This is a High MgO based refractory powder blended with suitable binders to protect the Induction furnace coils.

Indtop

MgO based formulation to be used with 8 to 10 % foundry grade Sodium Silicate for making the area of furnace outside the coil and mouth of furnace. Product has good resistance to wear due to mechanical abrasion.

Description / Specification of Burning Lance

We are involved in offering a wide range of Burning Lance to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Burning Lance. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Ceramic Coated Pipes

The practice of Oxy-assisted melting in EAF has been established for a very long time. Normally steel tubes are used for injecting oxygen into the furnace. This results in the tubes melting at the tip at a very fast rate. Ceramic coating helps reduce this consumption by a great extent resulting in the following advantages: Longer lancing time without interruption, more effective use of the un-burnt gasses leaving the furnace. Normal sizes are of length of 5.5 meters (18 feet) from ½" to 1 ½" nominal bore the table below gives all the relevant size details.

Size NB
Size NB
Outer diameter mm
Wall thickness
Weight per meter Kg.
Packing per lot.
1
½" 15 mm
21.3 mm
2.6 mm
1.34 kg
15 lengths
2
¾" 20 mm
26.9 mm
2.6 mm
1.72 kg
10 lengths
3
1" 25 mm
33.7 mm
3.2 mm
2.65 kg
6 lengths
4
1 ¼" 32 mm
42.2 mm
3.2 mm
3.41 kg
5 lengths
5
1 ½" 40 mm
48.3 mm
3.2 mm
3.92 kg
4 lengths

Manual Slide Gate System

1. GENERAL DESCRIPTION:

The "TRUECAST" Manual Operated Slide Gate System, Model J-3 has been designed for Steel Ladles from 5 MT. to 25 MT. L.M. Capacity. The operating conditions of Mini Steel Plants in terms of operator skill, shop floor practice, and reliability in operation and ease of operation have been kept in mind while designing the system. The unique 'Radial system of operation gives us the Mechanical advantage required to operate this system manually. As a result we have a very simple system: Simple to operated, install, overhaul and maintain. On installing this system the operating and maintenance personnel take minimum time to master it. The wear parts have been so designed that they are easy to replace and are comparatively inexpensive.

1.2 APPLICATION:

The "TRUECAST" Manual Slide Gate System, Model J-3 has been designed primarily for continuous casting ladles. Though some applications may also be found for ingots pouring. However, in this case the limitation of nozzle bore should be kept in mind. The refractories of this system are designed for a maximum bore of 40 mm.

Burning Lance:

This consists of a steel tube filled with special wires & other fluxes. When ignited it gives a tip temperature in excess of 27000C. This can be used very effectively for cutting of heavy scrap & skull apart from other uses. Burning Lance is available in 2 sizes viz. 3/8” NB & ½” NB in 3 mtrs. length.

Description / Specification of Ferrous Casting Monolithic Formulations

We are involved in offering a wide range of Ferrous Casting Monolithic Formulations to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Ferrous Casting Monolithic Formulations. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Description / Specification of Ramming Mass

We are involved in offering a wide range of Ramming Mass to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Ramming Mass. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design